Motivation results from perfect conformity

The production of 500 million spare partses asks. This factory still is using the punching machine that is not Bruderer company production at that time, and the die that is not Stepper company production. Below overwork condition, the punch birth rate that this factory has facility is 400 times / Min, and after the manufacturing device that uses Bruderer company and band of Stepper company look, its punch rate rises / Min. Because used two device at the same time, because of this manufacturing efficiency of its spare parts not less than 1600 / Min. This is the action that reachs since rationalize effect place. However, to the problem of high speed standard of machine tool system, this general manager Mr Michael Stepper of household company points out clearly: "Speed does not mean everything, answer to begin from the equipment of high level and mould demand side. Without doubt, true condition should be: Consider the whole process of high speed punch only, the serial production of 3 jobs, and high dependability, ability explains whether it is a perfect or special solution. " should glance only the punching machine equipment of Bruderer company, it has some high rigid designs, strict precision level, can understand why this system has so tall property. Successful foundation depends on cooperating the special skill of Switzerland and Stepper respect here. Parts of all high grade mould have design and be productioned in company interior over there. The range of products of Stepper company can divide it is 3 kinds big: Begin from the mould of PROTO series (the drawing model that is used at producing similar prototype, delivery time is short) , to MODULAR mould of type of form of the 1st acting model (use at in the efficient production of small range of products and whole set range of products) arrive again the F1 SUPERTEC technology that is similar to module type (large quantities of amounts that are used at optimal benefit are produced) . Mr Michael Stepper feels proud for the mould of concept of construction of its module type, because this is his father,in 20 centuries 70 time metaphase produces the result that has revolutionizing innovating to traditional pattern. On the other hand, he feels for the development of F1 SUPERTEC product proud, this is new chiliad in the begining a pioneering work of mould industry. Mr Michael Stepper says: "The main characteristic of SUPERTEC mould was to use ' super material, super technology and super coating ' . " super material besides use data of special pottery and porcelain besides, what say here " super material " it is to point to stuff of metal of a kind of horniness, it is developed technically for Stepper company, have extremely elaborate grain structure, its grain size has 0 only.

3 μ M (average horniness metal grain size is 0.

7~1 μ M) . the horniness metal particle size because of Stepper company is very careful, to make the crucial point steady pattern laid a foundation, consequently its product has very long service life, still include of course other a lot of essential elements. These elements incorporate the super surface technology of internal development, the product that introduces this kind of technology to be able to make its are machined has Ra0.

The exterior surface roughness of 01 μ M, the tolerancepublic errand precision of appearance outline can amount to 1 μ M. Another example is the spray establishment that Stepper company develops, hardness of its coating surface can amount to 5000HV. The character of F1 SUPERTEC is to have high accuracy and tall productivity. To Mr Michael Stepper, the project of this innovation can prove a such thesis well: Use " Germany is made " the mould is profitable still, and can all over the world the benefit inside limits. In fact, mr Michael Stepper still regards him is manufacturer of a die, the group that at present his job forms by a member of 110 tall qualifications and record of service supports, he says: "Our target is not to should become the biggest die manufacturer, want to make a best die on the world however. To hold to this credo, the company won't expand its business to the direction of plastic technology domain. " in fact, this company also offers a variety of automatic punching machine debug a service, to Mr Michael Stepper this does not contradict, he expresses: "To us, setting workshop of a punch on one hand is very important, we can use these punching machine to have a test, apply our die, or it is the manufacturing technology with new development. On the other hand, we machine the client of experience and professional knowledge to provide a service without metallic punch for those even, produce medium bottleneck problem to need the client of the help to solve. Produce medium bottleneck problem to need the client of the help to solve.. CNC Milling